Flame filter

MerCruiser flame filter - Fuel safety filter

MerCruiser flame filters are safety-relevant fuel filters for suppressing flashback in the fuel system. They combine filtration and flame protection and ensure safe operation of MerCruiser engines. Precisely fitting flame filters are selected according to OEM reference number, engine type and year of manufacture and minimize fire risks and contamination in the fuel circuit.

Original spare part
Flame protection filter for Mercruiser 2.5L - 5.7L, 805016A1, 863200
Mercury-Mercruiser-Quicksilver
Flame protection filter for Mercruiser 2.5L - 5.7L, 805016A1, 863200
article nr.02393

For 2-chamber (2BBL) Rochester and MerCarb carburetors.
Mercruiser No. 805016A1, 863200

231,33 EUR
incl. 19% VAT
Lieferung Fri 07. Aug - Tue 11. Aug 2026 **
24 months statutory warranty
Original spare part Mercury -Mercruiser-Quicksilver
Flame protection filter for Mercruiser 3.7L / V6 / V8, MD85785A2
Mercury-Mercruiser-Quicksilver
Flame protection filter for Mercruiser 3.7L / V6 / V8, MD85785A2
article nr.02396

for 4 bbl. Rochester and Weber carburetor.
Mercruiser ref. no. 85785A2

225,52 EUR
incl. 19% VAT
Lieferung Fri 07. Aug - Tue 11. Aug 2026 **
24 months statutory warranty
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Function & purpose of the flame filter

A flame filter combines two functions:

  • Filtration of fuel impurities

  • Suppression of flashback

It is installed in the fuel inlet and prevents a flame from backfiring through the fuel flow in the event of a fire. Flame filters are particularly important in maritime applications, as fuel vapors pose an increased risk in confined engine compartments.


Areas of application in the MerCruiser fuel system

Flame filters are primarily used

  • between the tank and carburetor/EFI injection system

  • in carburetor engines (e.g. Edelbrock marine carburetors)

  • in injection systems for safety and quality improvement

  • in conjunction with fuel pumps and lines

They serve as an additional safety barrier against the spread of fire along the fuel line.


Advantages of high-quality flame filters

High-quality flame filters offer

  • optimized filtration and protection

  • Reduced risk of fire in the engine compartment

  • improved fuel quality

  • longer service life of injection components and carburetor

  • easy maintenance and replacement

They are specially designed for maritime fuel systems.


Selection by reference number & engine type

For the correct selection:

  1. Check OEM reference number

  2. Determine engine type and displacement

  3. Clarify year of manufacture and fuel system (carburetor vs. EFI)

  4. Determine suitable connection sizes

Correct allocation prevents incorrect orders and compatibility problems.


Installation & maintenance instructions

Note the following when installing a flame filter

  • Correct position of the filter according to flow direction

  • Secure fastening against vibrations

  • Use of suitable fuel lines

  • Regular visual inspection for contamination/ageing

Replacement intervals depend on operating hours and fuel quality.


Typical faults & safety risks

Faulty or clogged flame filters can lead to

  • insufficient filtration

  • Reduced fuel flow

  • starting difficulties

  • increased risk of fire in the engine compartment

in the engine compartment. Regular maintenance increases safety and reliability.